Offcut-first small organizer

Sheet S1.1

Sheet S1.2

Sheet S2.1

1. Done

   1. Measure and mark

   Measure the actual sheet thickness (6 mm in this plan). Mark front / back F, left / right L, base P and dividers D. Recalculate if the measured thickness differs. Measure each offcut and keep only pieces with sound, square edges.

   Parts: F, L, P, D · Start here
2. Done

   2. Cut and label the parts

   Follow the numbered full-width cuts in the cutting sequence, then subdivide each labeled child region. Keep the part IDs and grain arrows. Use the instructions supplied with your tools; this plan is not tool training.

   Parts: F, L, P, D · After measure
3. Done

   3. Dry-fit the outer walls

   Front and back span 240 mm. Fit the 138 mm side walls between them. Check the outside footprint 240 × 150 mm and square the corners. The inset base is 228 × 138 mm; its underside sits flush with the wall bottoms. Total base clearance is 0 mm per axis (0 mm on each side).

   Parts: F, L, P · After cut
4. Done

   4. Assemble the base and walls

   Prepare and bond the butt-joint contact faces using an adhesive suitable for your sheet. Center the inset base at z = 0 mm. Check squareness before clamping. For a clearance gap, verify the adhesive allows that gap; use zero clearance or revise the fit if it does not.

   Parts: F, L, P · After dry-fit
5. Done

   5. Position the dividers

   Mark each divider from the inside face of the left wall. Place the first divider after 111.00 mm of clear space; repeat at a pitch of 117.00 mm. Glue the bottom edge onto P and both ends against F. Each compartment has 111.00 × 138 mm clear floor space. These are straight glued partitions, with no grooves or hidden fasteners.

   Parts: D, F, P · After glue
6. Done

   6. Cure, finish and check the fit

   Follow the adhesive manufacturer's cure and handling instructions. Smooth edges and apply a finish compatible with your materials. Attach four self-adhesive felt pads under the base corners. The cutting plan tries offcuts first. Add a matching standard sheet if any parts remain unplaced. Use for light desktop items; no load rating is provided.

   Parts: F, L, P, D · After divide

• Uses 0 standard sheet(s) and 2 existing offcut(s). Check your inventory before buying.
• S1: 2 of 2 used · 300 × 200 × 6 mm plywood (existing offcut).
• S2: 0 of 1 used · 400 × 300 × 6 mm plywood (standard sheet). Unused stock stays whole.
• Four self-adhesive felt pads.
• Adhesive suitable for the selected sheet. Prepare according to the adhesive label and actual contact faces; no universal quantity or cure time.
• Compatible finish and abrasive. Choose for the actual material and intended indoor use.