Wood sample card box
Keep small finish and wood sample cards in three groups. All files are free, including your customized plan.
Your parts
| Part | Cut length | Cut width | Thickness | Qty | Grain |
|---|---|---|---|---|---|
| 300 mm | 110 mm | 9 mm | 2 | Along length | |
| 192 mm | 110 mm | 9 mm | 2 | Along length | |
| 282 mm | 192 mm | 9 mm | 1 | Unrestricted | |
| 192 mm | 101 mm | 9 mm | 2 | Along length |
Item allowance: upright sample groups (floor footprint) — 70 × 150 mm, plus 10 mm of handling space per axis.
A feasible cutting layout
Numbered cuts span their parent region. Coordinates use the sheet's top-left origin. Trim all four edges of each sheet you use first. Keep unused sheets whole. This layout does not claim the lowest possible material use.
Sheet S1.1
Cut sequence
| Cut | Parent region | Direction | Coordinate (mm) | First child | Second child |
|---|---|---|---|---|---|
| C1 | N1 | horizontal | 115 | N2 | N3 |
| C2 | N2 | vertical | 305 | N4 | N5 |
| C3 | N3 | horizontal | 228 | N6 | N7 |
| C4 | N6 | vertical | 305 | N8 | N9 |
| C5 | N7 | horizontal | 423 | N10 | N11 |
| C6 | N10 | vertical | 287 | N12 | N13 |
| C7 | N5 | vertical | 500 | N14 | N15 |
| C8 | N9 | vertical | 500 | N16 | N17 |
| C9 | N13 | horizontal | 332 | N18 | N19 |
| C10 | N18 | vertical | 482 | N20 | N21 |
| C11 | N11 | horizontal | 527 | N22 | N23 |
| C12 | N22 | vertical | 197 | N24 | N25 |
Put it together
1. Measure and mark
Measure the actual sheet thickness (9 mm in this plan). Mark front / back F, left / right L, base P and dividers D. Recalculate if the measured thickness differs. Measure sample width and label protrusions together.
Parts: F, L, P, D · Start here2. Cut and label the parts
Follow the numbered full-width cuts in the cutting sequence, then subdivide each labeled child region. Keep the part IDs and grain arrows. Use the instructions supplied with your tools; this plan is not tool training.
Parts: F, L, P, D · After measure3. Dry-fit the outer walls
Front and back span 300 mm. Fit the 192 mm side walls between them. Check the outside footprint 300 × 210 mm and square the corners. The inset base is 282 × 192 mm; its underside sits flush with the wall bottoms. Total base clearance is 0 mm per axis (0 mm on each side).
Parts: F, L, P · After cut4. Assemble the base and walls
Prepare and bond the butt-joint contact faces using an adhesive suitable for your sheet. Center the inset base at z = 0 mm. Check squareness before clamping. For a clearance gap, verify the adhesive allows that gap; use zero clearance or revise the fit if it does not.
Parts: F, L, P · After dry-fit5. Position the dividers
Mark each divider from the inside face of the left wall. Place the first divider after 88.00 mm of clear space; repeat at a pitch of 97.00 mm. Glue the bottom edge onto P and both ends against F. Each compartment has 88.00 × 192 mm clear floor space. These are straight glued partitions, with no grooves or hidden fasteners.
Parts: D, F, P · After glue6. Cure, finish and check the fit
Follow the adhesive manufacturer's cure and handling instructions. Smooth edges and apply a finish compatible with your materials. Attach four self-adhesive felt pads under the base corners. Record the species and finish on loose card labels; heavy offcuts are outside this plan. Use for light desktop items; no load rating is provided.
Parts: F, L, P, D · After divide
Materials and supplies
- Uses 1 standard sheet(s) and 0 existing offcut(s). Check your inventory before buying.
- S1: 1 of 1 used · 600 × 600 × 9 mm plywood (standard sheet).
- Four self-adhesive felt pads.
- Adhesive suitable for the selected sheet. Prepare according to the adhesive label and actual contact faces; no universal quantity or cure time.
- Compatible finish and abrasive. Choose for the actual material and intended indoor use.
Take the complete plan
Parts CSV, cutting maps and sequence, materials, dimension and assembly diagrams, a printable plan and editable JSON. No sign-up.
For PDF, open the print page and choose Save as PDF in your browser. Use A4 or Letter.
For light desktop storage. Geometry checked; physical assembly and durability untested. Follow your tool, sheet and adhesive instructions. Adhesive quantity and curing time depend on the product you use.